We live in an era where machines are critical to daily life. This is particularly true in industrial work as well as the military. Oil rigs, heavy cranes, and tanks are all completely metal, mechanical monstrosities with many moving parts. When metal grinds against other metallic surfaces, it causes ear-shattering noises, as well as serious potential damage to the machine itself. This is why oil or a similar substance must lubricate any parts that come into contact with one another.
Keeping parts properly lubricated is one of the most essential and basic forms of maintenance performed regularly on large machines. When a company’s bottom line or a country’s defense relies on proper maintenance, they recognize the importance of quality fluid analysis.
Fluid analysis is the process of analyzing the oil and fuel used to power machines. The process is similar to getting your oil changed regularly, but to a much more dramatic degree. Most of the fluid being analyzed is used in equipment that costs several million dollars. Where your day would be inconvenienced by an engine failure, a tank stalling in a war zone could mean serious loss of life. This process is a much more proactive approach, regularly monitoring the performance of the engine as well as the liquids used to power it.
Highly advanced instruments run multi-point diagnostics on the oils and fuels being used, and these diagnostics tell the specialists a number of details about the performance of the machine. When this data has been collected multiple times, patterns can emerge, allowing trained experts to spot for downward trends. This allows critical maintenance to be performed well in advance of a major engine failure. Likewise, if the data pattern is continuing to remain at peak efficiency, fluid analysis eliminates any unnecessary repairs that would be conducted by simply using a time schedule.
While the tools for fluid analysis are extremely advanced, many companies that distribute the equipment have created lines of products that are easily used by average employees. Rather than sending oil samples to a specialized lab, companies can simply purchase the needed equipment, train a few staff members, and use the power equipment as needed. The best distribution companies have even developed simpler software that will guide users through the diagnostic process reducing the risk of human error.
By conducting regular fluid analysis, those organizations relying on major, expensive machines for their success will see significantly increased up-time on all of their equipment. This leads to lower maintenance costs, a boost in overall productivity, and optimizes performance. Further, by measuring and analyzing the exact proper amount of fuel necessary for optimum functionality, companies can reduce their liquid waste. In the modern age, any company would gladly take the public relations boost for going green, especially when it also saves them time and money!